Transformer Oil Dielectric Loss Tester

Transformer Oil Dielectric Loss Tester

HM601 Insulation Oil Dielectric Loss Tester is a specialized instrument used for accurately measuring the dielectric loss factor (tan δ) of transformer insulation oil.instrument by medium frequency inductionheating, PlD temperature control algorithm.The heating mode with oil cup with non-contactheating body, heat evenly, high speed,convenient control,Make temperature strictlycontrolled within the preset temperature error range.
Send Inquiry
Description
Technical Parameters

Product Overview & Application Scenarios

 

Product Overview

HM601 Insulation Oil Dielectric Loss Tester is a specialized instrument used for accurately measuring the dielectric loss factor (tan δ) of transformer insulation oil.instrument by medium frequency inductionheating, PlD temperature control algorithm.The heating mode with oil cup with non-contactheating body, heat evenly, high speed,convenient control,Make temperature strictlycontrolled within the preset temperature error range.

 

Application Scenarios

1. New Oil Acceptance:

Newly procured transformer oil: Verify purity and initial insulation properties meet specifications.

2. In-Service Oil Monitoring:

Transformer oil in operation: Conduct periodic testing to track aging trends.

3. Fault Diagnosis:

Abnormal transformer oil: Assist in analyzing fault causes (e.g., overheating, moisture ingress).

4. Oil Filtration/Regeneration Effect Verification: Treated transformer oil: Verify whether its insulation properties are restored after filtration or regeneration treatment.

Key Features & Advantages

 

Main features
(1) The oil cup complies with the three-electrode design specified in the national standard GB/T5654-2007, with a distance of 2 mm between the electrodes. This design eliminates the influence of parasitic capacitance and the Schottky effect on the results of dielectric loss tests.
(2) The device uses medium-frequency induction heating with PID temperature control algorithms. The oil cup heating mode uses a non-contact heating element, which ensures uniform heating, fast response and convenient adjustment, thereby maintaining the temperature within the specified tolerance range.
(3) The built-in standard capacitor uses a tripolar capacitor filled with SF6, whose dielectric loss and capacitance are independent of the ambient temperature and humidity. This ensures stable measurement accuracy over a long period of operation.
(4) The AC power supply uses an AC-to-DC conversion method, effectively reducing the impact of mains voltage and frequency fluctuations on the accuracy of dielectric loss measurements. The device operates reliably even when powered by a generator.

(5) Ideal protection function. In the event of overload, overcurrent, or high-voltage short circuit, the device can quickly disconnect the high pressure and send a warning message. In the event of a malfunction or lack of connection of the temperature sensor, a warning message appears. In a medium-frequency induction furnace with an end-of-temperature relay, when the temperature exceeds 120 degrees, the relay is activated and stops heating.

(6) Convenient parameter settings. Temperature adjustment range 40 ~ 120 ℃, variable voltage adjustment range 200 ~ 2200 V, constant voltage adjustment range 0 ~ 500 V.

 

Product Advantages

1. High sensitivity: extremely sensitive to trace amounts of polar impurities (such as acids and colloids produced by aging) in insulating oil.
2. Deep diagnosis of insulation aging: The dielectric loss factor (tan δ) directly reflects the power loss of insulation oil under alternating electric fields.
3. More reliable test results:
Adopting high temperature (such as 90 ℃) testing can truly reflect the insulation performance of the oil at the actual operating temperature of the transformer, eliminating interference such as moisture.
4. Automated operation and high precision:
One click automatic heating, testing, and calculation, displaying results directly.
5. Complies with international standards
The design and testing methods comply with international standards such as IEC and ASTM.

 

Operating Conditions

 

Environmental conditions
Temperature: Stable room temperature (15-30 ° C).
Humidity: Relative humidity below 70%.
Location: A clean experimental platform without wind, strong airflow, corrosive gases, or strong electromagnetic interference.

 

Operation points
Stable placement: Place the oil cup steadily into the instrument testing seat.
Parameter setting: Set the test voltage (such as 2kV) and temperature (such as 90 ° C) correctly.
Wait for stability: During the heating and measurement process, wait for the readings to stabilize before recording the results.

 

our advantages

  • Professional Consultation – Respond technical enquiries within one hours;
  • Detailed Documentation – Dispatch requested technical materials within one hour;
  • Competitive Quotation – Provide a reasonable quotation within two hours.
  • Certificated By CE, lSO9001,SGS, BV,TUV.
  • Trust And RecognitionFrom 180 Countries And Regions
  • High-Level Professional Factory With Over 45.000 m
  • Product demonstration videos
  • Strict contract requirements

 

Alternative Names:Dielectric Loss Tangent Tester ;Insulation Power Factor Tester;HM601 Transformer Oil Quality Tester;HM601 Transformer Oil Quality Tester;Electrical Insulation Diagnostic Set;HV Insulation Testing Equipment;Oil-Filled Equipment Analyzer;AC Dielectric Test Set;Oil Capacitance and Dissipation Factor Tester;High-Voltage Schering Bridge.

 

 

 

Maintenance & FAQs

 

Q: What is this insulating oil dielectric loss tester used for?

A: It is employed to precisely measure the 'dielectric loss factor' (tanδ) of transformer oil. This value serves as the 'gold standard' for assessing the degree of ageing and insulating performance of insulating oil, proving more sensitive than merely testing withstand voltage.

Q: Why is measuring tanδ more important than testing withstand voltage?

A: Withstand voltage testing is akin to a 'fracture examination'-it only reveals issues when they become severe. Tanδ testing is like a 'blood test'-it issues early warnings when the first signs of ageing appear in the insulating oil, enabling early diagnosis.

Q: What are the most critical operational steps?

A: Ensure absolute cleanliness and dryness!
Cleanliness: Test cups and electrodes must be thoroughly cleaned and dried; any contaminants will severely distort results.
Dryness: Operate in a low-humidity environment to prevent moisture from the air affecting measurements.

Q: What constitutes an acceptable tanδ value?

A: At 90°C, tanδ < 0.005 (0.5%): Indicates excellent oil quality.
tanδ > 0.01 (1%): Indicates significant oil ageing requiring attention.

Q: Why is testing typically conducted at 90°C?

A: To simulate the transformer's actual operating temperature and eliminate moisture interference.

Q:How long does testing a sample take?

A: Typically 20-40 minutes. This time is primarily spent heating the oil sample to the set temperature (e.g., 90°C) and waiting for the measured value to stabilise.

 

Hot Tags: transformer oil dielectric loss tester, China transformer oil dielectric loss tester manufacturers, factory

Technical Specifications

 

Parameter Name

Parameter Value

The power supply voltage AC 220V±10%
Power frequency 50Hz/60Hz ±1%
Measuring range Capacitance 5pF~200pF;The relative permittivity 1.000~30.000;

Dielectric loss factor 0.00001~100;

The DC resistivity 2.5 MΩm~20 TΩm.

Accuracy of measurement: Capacitance ±(1%reading+0.5pF);The relative permittivity±1%reading;

Dielectric loss factor±(1%reading+0.0001); The DC resistivity±10%reading

Points and distinguishing rate: capacitance 0.01pF;  The relative permittivity 0.001;

Dielectric loss factor 0.00001

Temperature measurement range 40~120℃

Dimensions

470 mm × 430 mm × 380 mm

Temperature measurement error ±0.5℃
The ac voltage: 200~2200V Continuous adjustable, frequency 50 hz
The dc test voltage: 0~500V Continuous adjustable

Power Consumption

100W