2-stage Trailer Vacuum Insulating Oil Purifier Machine

The 2-stage Trailer Vacuum Insulating Transformer Oil Purifier Machineis a high-capacity, mobile filtration system designed to reclaim, purify, and dehydrateinsulating oil used in high-voltage electrical equipment like power transformers, circuit breakers, and switchgear. Its primary purpose is to restore contaminated oil to a condition that meets or exceeds international standards (e.g., IEC 60297), ensuring the reliability and longevity of critical electrical assets.

Applications

1. Power Transformer Commissioning and Installation:Treating new insulating oil before filling into newly installed power transformers
2.Emergency Response to Transformer Faults:On-site purification after internal transformer faults
3.Preventive Maintenance Programs::Scheduled maintenance for in-service transformer oil
4.Renewable Energy Farm Maintenance:Servicing step-up transformers in remote wind and solar farms
5.Industrial Plant Transformer Overhaul:
Maintenance of critical process transformers
6. Hydroelectric Power Plant Maintenance：Treatment of transformer oil in high-humidity environments
7.Railway Traction Power Systems：Maintenance of railway substation transformers
8.HVDC Converter Station Maintenance：Specialized purification for converter transformers
9. Disaster Recovery Operations：Restoring transformers after floods or storms
10.Oil Recycling and Reclamation：:Processing used oil for reuse.

1. Advanced Vacuum Separation System
* Dual-stage vacuum design with 3D thin-film evaporation technology.
* Equipped with atomizer, reactor, separation chamber, foam breaker, and infrared automatic level control.
* Prevents re-dissolution of moisture and gas into oil.
2. High-Efficiency Heating System
* Indirect far-infrared radiation heating (60 kW total).
* Automatic temperature control with safety interlocks (no heating without vacuum or oil flow).
* Sectional heating control to extend component lifespan.
3. Multi-Stage Filtration System
* Three-stage filtration:
* Primary filter (80 µm, stainless steel).
* Secondary filter (20 µm, reusable stainless steel).
* Precision filter (5 µm, high flux).
* Overpressure alarm and shutdown protection.
4. Robust Vacuum System
* Rotary-vane vacuum pump (Shanghai Shengang) + Roots pump (Shanghai Cuiman).
* Cooling system for pump longevity.
* Anti-oil-backflow design and non-return valves.
5. Intelligent Control System
* Industrial-grade components (Zhengjiang Chint Electronics).
* Interlocks for vacuum pump, oil pump, and heater.
* Overload protection, thermal relays, phase sequence protection.
* User-friendly interface with indicator lights and emergency shutdown.
6. Durable Construction
* Stainless steel interfaces and bolts (304-grade).
* Anti-rust phosphate coating and spray-plastic surface.
* Trolley design with reinforced base for mobility.
7. Safety and Reliability
* No oil leakage or dead oil zones.
* Tempered glass inspection windows.
* Compliance with DL/T521-2004 and JB/T5285-2001 standards.

1. Environmental Conditions

Temperature Range:-20°C to 50°C (operating)

Humidity:<90% RH (non-condensing)

Altitude:<2000 meters above sea level

Site Requirements:

Level, stable ground with proper drainage

Adequate ventilation for vapor dispersion

Minimum 3-meter clearance around equipment

Avoid explosive atmospheres and heavy dust

1. Main System Components

Trailer-Mounted Main Unit×1

Vacuum Chamberwith viewing port

Two-Stage Filtration System(pre-filter + fine filter)

Heating Systemwith temperature control

Oil Transfer Pumps(inlet and outlet)

Control Panelwith digital displays

2. Oil Transfer and Connection Accessories

Inlet/Outlet Hoses(10-20 meters, oil-resistant) ×2 sets

Quick-Connect Couplings(various sizes) ×1 set

Strainers and Sievesfor initial debris removal ×2

Hose Reelsfor easy storage ×2

Connection Adapters(for different transformer valves) ×1 set

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