High Low Voltage Switch Test Bench

High Low Voltage Switch Test Bench

The HMGY-800 high and low voltage switchgear energized test bench is designed for factory commissioning of high and low voltage switchgear by manufacturers. It can also be used to replace DC operating power supplies within substations during maintenance and in other applications requiring a DC power source. In power plants, substations, switchgear factories, and other facilities, primary and secondary equipment are crucial. Because these two devices form an integral whole, only when both are in good condition can safe power production be guaranteed. Secondary equipment monitors, controls, regulates, and protects the operating conditions of primary equipment, providing operators with signals necessary for operating conditions or production control.
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Description
Technical Parameters

Products Video

 

 

HMGY-800 High and Low Voltage Switch Cabinet Display Video

Product Overview & Application Scenarios

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The HMGY-800 Switchgear Power-On Test Bench is designed for factory commissioning of high and low voltage switchgear by manufacturers. It can also serve as a replacement for on-site DC operating power supplies during substation maintenance and in other applications requiring DC power. In power plants, substations, switchgear factories, and similar facilities, both primary and secondary equipment are critical. These components form an integrated system, and only when both are in optimal condition can the safety of power generation be assured.

 

Application Scenarios

1. Manufacturing Quality Control (Factory Acceptance Test - FAT): Each new switchgear panel must undergo testing on a test bench prior to shipment.

2. New Substation or Facility Commissioning: All installed switchgear must be tested before energizing new factories, data centers, or substations.

3. Preventive Maintenance and Fault Diagnosis: After reaching specified operational cycles (e.g., annually), switchgear power is disconnected for testing to ensure normal operation under fault conditions.

4. Repair and Refurbishment Validation: Following maintenance or replacement of components such as circuit breakers or relays, the entire assembly must undergo testing to confirm performance meets original specifications.

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Product Parameter

Input power :

415V, three phase, 4 lines

Output 1:

0~ 415V ac three phase, with Netural

Output 2

0~ 230V ac single phase, with Netural

Output 3

0~ 110V DC output

Output 4

0~24V DC output

Dimension size 550mm*660mm*1005mm

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Additional Features

 

1. Integrated Testing Capabilities:
Primary Injection Test:​​ Applies high current (up to 2000A or more) to test the entire current path, including circuit breakers and busbars.
​Secondary Injection Test:​​ Simulates fault conditions to calibrate and verify protection relays (overcurrent, earth fault) without high power.
​Contact Resistance Measurement:​​ Uses a micro-ohmmeter to find loose or worn connections.
​Circuit Breaker Timing Analysis:​​ Measures how fast the breaker opens and closes.
​Dielectric Withstand (Hi-Pot) Test:​​ Checks the strength of insulation.

 

2.Advanced Safety & Protection Systems:
Emergency Stop Buttons:​​ Instantly cut power in case of danger.
​Automatic Discharge:​​ Safely discharges stored electrical energy after a test.
​Safety Interlocks:​​ Prevents operation if a safety guard is open or a connection is wrong.
​Over-current & Over-voltage Protection:​​ Shields the test bench from damage.


3. Automated Operation & User-Friendly Interface:
Touchscreen HMI (Human-Machine Interface):​​ Allows easy setup and control of tests.
​Pre-programmed Test Modules:​​ Operators can select a test ("CB Timing") with built-in parameters.
​Automatic Sequencing:​​ Runs a series of tests ( close-open-time-resistance) automatically.

 

4. Data Management and Reporting:
Internal Data Storage:​​ Saves test results for many units.
​USB/Network Export:​​ Allows data transfer to a computer.
​Automated Report Generation:​​ Creates standardized test certificates (PDF reports) for quality records and compliance.

 

Maintenance FAQs

 

Q: What is this test bench used for?​

A: It's a specialized station used to perform a full "health check" on switchgear cabinets beforethey are connected to the live power grid. It simulates electrical conditions to verify that every component (circuit breakers, relays, protection systems) works correctly and safely.

Q: Where is it typically used?​

A:

Manufacturing Plants:​​ For quality control before shipping new switchgear.

Commissioning Sites:​​ To verify installation is correct before energizing a new substation or factory.

Maintenance Workshops:​​ For periodic safety checks and after repairs.

Q: What are the main tests it performs?​

A:

Primary Injection:​​ Tests the main current path with high current to ensure it can withstand short-circuits.

Secondary Injection:​​ Tests the protection relays by simulating faults to ensure they trip at the right settings.

Contact Resistance:​​ Measures the quality of electrical connections to prevent overheating.

Breaker Timing:​​ Measures how fast the circuit breaker opens and closes.

Q: Why can't we just use individual testers?​

A: You can, but the test bench integrates all the necessary test equipment (current injector, micro-ohmmeter, relay tester) into a single, automated system. This is ​much faster, safer, and provides integrated data logging​ for comprehensive reports.

Q: Is it safe to operate?​

A: It is designed with multiple safety features (emergency stops, interlocks, automatic discharge). However, it must ​only be operated by trained and qualified personnel​ who follow strict safety procedures, as it involves high currents and voltages.

 

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