Battery Charge Discharge Machine

Battery charging and discharging equipment is a specialized device designed for charging, discharging, and performance testing of various battery types (including lithium batteries, lead-acid batteries, nickel-metal hydride batteries, etc.), based on energy conversion and closed-loop control principles. At its core, it integrates a “programmable precision power supply + electronic load + high-precision measurement instrument.” Its core function is to regulate battery energy input (charging) and output (discharging) under controlled conditions while simultaneously collecting real-time key parameters such as voltage, current, and temperature. This enables precise evaluation of core battery performance metrics including capacity, cycle life, and charge/discharge efficiency, providing scientific data support for battery R&D, production, and operations. It is truly an indispensable “performance diagnostic tool” for the battery industry.

I. Core Charge/Discharge Control Functions

- Multi-mode Charging/Discharging: Supports four core modes—Constant Current (CC), Constant Voltage (CV), Constant Power (CP), and Constant Resistance (CR)—accommodating lithium battery CC-CV charging and lead-acid three-stage charging requirements, covering most battery testing scenarios.

- Parameter Adjustment: Voltage and current adjustment accuracy ≤±0.5%. Supports smooth regulation from 0 to rated power, enabling step and pulse charging/discharging to meet specialized testing needs.

- Cycle Charging/Discharging: Preset cycle count adjustable from 1 to 9999 cycles, automatically completes cyclic testing to accurately simulate actual battery degradation for lifespan evaluation.

- Energy Recovery (High-End Models): Discharge energy recovery rate ≥85%, significantly reducing energy waste and lowering testing costs.

II. Precise Battery Performance Testing Capabilities

- Capacity Testing: Testing error ≤±1%, enabling accurate calculation of actual battery capacity and rapid screening of substandard products with insufficient capacity or poor consistency.

- Multi-Parameter Monitoring: Real-time acquisition of voltage, current, temperature, internal resistance, and other parameters at ≥10Hz sampling frequency. Displays live data curves to visually track battery performance changes.

- Consistency Testing: Supports multi-channel synchronous testing (expandable up to 32 channels). Compares individual cell parameter variations; deviations ≤2% are considered acceptable, providing a basis for cell grouping.

- Life Testing: Capable of continuous cycling tests from 1 to 9999 cycles, monitoring capacity degradation trends to accurately assess battery cycle life (typically tests 1000 to 3000 cycles).

III. Full-Process Safety Protection Features

- Abnormal Protection: Features 7 core protections (overvoltage, overcurrent, overtemperature, etc.), with an abnormal response time ≤10ms. Immediately shuts down and alarms to prevent battery damage or safety incidents.

- Temperature Management: Temperature measurement accuracy of ±0.3°C with configurable safety thresholds (standard range 0–60°C). Automatically reduces power output or shuts down during overheating to prevent irreversible damage.

- Emergency Control: Equipped with an emergency stop button with a response time ≤1ms for manual rapid shutdown to address unexpected situations.

IV. Intelligent Control and Data Management Functions

- Intelligent Operation: Supports local, touchscreen, and remote PC control. Automated operation requires no manual supervision, with single tests automatically completing within 8–48 hours.

- Program Presets: Stores ≥50 test programs for direct recall, reducing repetitive tasks and boosting testing efficiency by over 40%.

- Data Processing: Automatically records full-process data, generates standardized reports, supports Excel/PDF export, and archives data for ≥10 years for traceability.

- Fault Diagnosis: Identifies over 10 common faults in circuits, sensors, etc., with ≥95% diagnostic accuracy for rapid troubleshooting.

V. Auxiliary Maintenance & Expansion Functions

- Battery Activation: Reactivates idle or degraded batteries, restoring capacity to 70%–90% of original levels and extending battery lifespan by 1–2 times.

- Compatibility & Expansion: Supports batteries ranging from 6V to 600V voltage and 1Ah to 500Ah capacity. Features multi-channel expansion to meet bulk testing demands.

I. High-Precision Measurement And Control

The equipment employs high-precision sampling and closed-loop control technology, achieving voltage and current measurement accuracy ≤±0.05% FS and regulation accuracy ≤±0.5%, ensuring highly accurate capacity testing and parameter control.

It supports four core operating modes: constant current, constant voltage, constant power, and constant resistance, meeting diverse process requirements such as CC-CV charging for lithium batteries and three-stage charging for lead-acid batteries.

Data sampling frequency ≥10Hz. A single unit stores up to 999 test data sets with built-in 2G storage, retaining data during power loss to fully document the entire battery charge/discharge cycle.

 

II. Multi-Layer Safety Protection

The entire unit features seven-fold comprehensive protection against overvoltage, overcurrent, short circuits, reverse connections, overtemperature, overcharging, and overdischarging. Abnormal response time ≤10ms, emergency shutdown response ≤1ms. Output is immediately cut off upon detecting hazards, ensuring battery and operator safety.

Core power components utilize imported IGBTs, while the control unit employs industrial-grade chips paired with PTC ceramic resistor discharge. No red-hot components or open flames ensure stable and reliable long-term operation.

Dual CPU redundancy design provides dual monitoring of operational status, further enhancing equipment safety and stability.

III. Fully Intelligent Operation.

Equipped with a 7-inch color touchscreen supporting bilingual Chinese/English interfaces for intuitive, simple operation. Supports presetting 1 to 9999 charge/discharge cycles, automatically completing test procedures to achieve true unattended operation.

Supports data export via USB drives, SD cards, or host computers, automatically generating standard PDF/Word test reports. This significantly boosts testing efficiency while simplifying report storage and traceability.

Features battery activation functionality to intelligently reactivate long-idle or capacity-degraded batteries. Restores battery capacity to 70%–90%, effectively extending battery lifespan by 1–2 times.

 

IV. Wide-Range Compatibility.

Voltage coverage spans 10V to 300V (up to 600V for high-end models), with a maximum discharge current of 120A. Compatible with battery packs ranging from 1Ah to 500Ah, meeting testing needs from small-capacity cells to high-power battery packs.

Supports multi-channel synchronous testing and multi-unit parallel expansion with current sharing accuracy ≤3%, enabling simultaneous batch battery testing to significantly boost production and quality inspection efficiency.

Features quick-connect terminals and a portable design, improving wiring efficiency by 50% and offering easy mobility. Suitable for diverse scenarios including laboratories, production workshops, field maintenance, and power plant inspections.

As one of the most professional battery charge discharge machine manufacturers in China, we're featured by quality products and good price. Welcome to buy battery charge discharge machine in stock here and get pricelist from our factory. Contact us for customized service.