HMCXZW-100kW Induced Voltage Test System

HMCXZW-100kW Induced Voltage Test System

A 100 kVA partial-discharge-free induced voltage test system for power transformers up to the 110 kV class. Variable frequency output from 45 Hz to 300 Hz at 0–800 V and 0–125 A, with an integrated partial discharge measurement chain rated down to 5 pC.
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Description
Technical Parameters

Wuhan Goldhome Hipot Electrical Co., Ltd. is one of the leading manufacturers and suppliers of hmcxzw-100kw induced voltage test system in China. With abundant experience, our factory offer high quality customized products made in China with competitive price. Welcome to contact us for quotation.

 

 

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Products Description

 

 

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A 100 kVA partial-discharge-free induced voltage test system for power transformers up to the 110 kV class. Variable frequency output from 45 Hz to 300 Hz at 0–800 V and 0–125 A, with an integrated partial discharge measurement chain rated down to 5 pC.

Capacity 100 kVA
Output voltage / current 0–800.0 V / 0–125 A
Output frequency 45.0–300.0 Hz, 0.1 Hz step
Partial discharge ≤10 pC (source); ≤5 pC (step-up transformer and divider)
Total harmonic distortion ≤2% at full-scale resistive load
Control 15.6-inch colour LCD touch screen, Modbus TCP over RJ45
Supply scope VF power source, step-up transformer, 2 compensating reactors, capacitive divider

 

System Composition

 

System Composition

The system is supplied as four matched units. Every high-voltage element in the measurement path is specified as PD-free, which is what keeps the background discharge level low enough for the test result to be usable.

1. HMCXZW-100kW PD-free variable frequency power source

  • Capacity 100 kVA; single-phase output 0–800 V, 0–125 A, 45–300 Hz in 0.1 Hz steps
  • High-frequency SPWM hardware regulation with high-power MOS/IGBT drive stage
  • Rated for resistive, inductive and rectifier loads
  • Partial discharge magnitude ≤10 pC
  • 15.6-inch colour LCD touch screen with parameter memory and shortcut-key operation

2. HMGLB-100kVA PD-free isolation step-up transformer

  • Capacity 100 kVA; input 0–800 V at 125 A
  • Two output windings: 12 kV and 20 kV
  • Output frequency 50–300 Hz
  • Partial discharge level ≤5 pC

3. HMDKW-200/20 PD-free compensating reactor - two units

  • Inductance selectable at 1.5 H / 3 H / 6 H
  • Rated voltage 20 kV; rated current 10 A
  • Operating frequency 20–300 Hz
  • Partial discharge level ≤10 pC

4. HMFRCW-50kV PD-free capacitive voltage divider

  • Rated voltage 50 kV
  • Partial discharge level ≤5 pC at rated output voltage

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Products Parameters

 

Parameter Value
Model HMCXZW-100kW
Capacity 100 kVA
Input phase 3-phase, 3-wire + protective earth
Input voltage 380 V ±10%
Input frequency 50 / 60 Hz ±5 Hz
Output phase Single-phase, 2-wire + protective earth
Output voltage 0–800.0 V
Output current 0–125 A
Output frequency range 45.0–300.0 Hz
Frequency adjustment step 0.1 Hz
Voltage stability ≤±1%
Frequency stability ≤±0.1%
Source voltage effect ≤±0.5% FS
Load stability ≤±0.5% FS
Load effect ≤±1%
Total harmonic distortion ≤2% (resistive load, full scale)
Waveform Sine wave
Partial discharge magnitude ≤10 pC
Efficiency ≥85%
Display 15.6-inch colour LCD touch screen
Voltage readout Resolution 0.1 V; accuracy ±0.5% reading ±0.2% full scale
Frequency readout Resolution 0.1 Hz; accuracy ±0.02% reading
Current readout Resolution 0.1 A; accuracy ±0.5% reading ±0.5% full scale
Power readout Resolution 0.1 kW; accuracy ±0.5% reading ±0.5% full scale
Protection functions Output overcurrent, short circuit, overload, over-temperature
Communication interface RJ45, Modbus TCP
Dielectric strength Input/output to chassis: AC 1500 V for 1 min, leakage current <20 mA
Insulation resistance Input/output to chassis: ≥20 MΩ at DC 500 V
Operating environment −20 °C to 45 °C; 10–90% RH non-condensing at 25 °C; altitude ≤2000 m
Overall dimensions W 1200 × H 1910 × D 1000 mm, including casters

 

Operating Features

 

  1. Stable output under load change - voltage stability ≤±1%, load stability ≤±0.5% FS and load effect ≤±1%, so the test voltage does not drift as the specimen heats up
  2. Clean waveform - total harmonic distortion ≤2% at full-scale resistive load, which keeps harmonic content from being mistaken for discharge activity
  3. Online adjustment - voltage is adjustable while the set is running and output frequency is selectable, so the test can be brought up without repeated stop-start cycles
  4. Two operating modes - a normal mode and a partial discharge mode selectable from the front panel
  5. Protection - output overcurrent, short circuit, overload and over-temperature protection with audible and visual alarm and a fault code on screen
  6. Production-line readable - 15.6-inch colour LCD with a wide viewing angle, readable from a distance on a test floor
  7. Integration ready - RJ45 with Modbus TCP for connection to a test bench or plant system
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FAQ

 

Q: Can it drive inductive and rectifier loads?

A:Yes. The power stage uses high-power MOS/IGBT devices with high-frequency SPWM regulation, and the output is rated for resistive, inductive and rectifier loads with an overload capability designed for test-duty cycling.

 

Q: What are the installation requirements?

A: A 380 V three-phase supply within 10% tolerance, protective earth bonding, 500 mm clearance on both sides and at the rear for ventilation, and an operating environment from −20 °C to 45 °C at 10–90% relative humidity, non-condensing, at altitudes up to 2000 m.

 

Q: What warranty is provided?

A: Three years of after-sales quality warranty from the date of sale unless otherwise agreed in the contract, covering repair or replacement of parts returned to the manufacturer or its appointed service unit.

 

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